EPS Foam Sheet Production Line

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Product Details

Specifications

Expandable Polystyrene FOAMING LINE

What is EPS

Expandable Polystyrene, EPS for short, is manufactured by combining styrene with isobutylene under pressure. When manufacturing EPS products, tiny beads of poly styrene are expanded and consolidated in the process of steam heating and pressure treatment. When heated, the expanding agent enlarges the beads as much as 50 times, after which they are fused by pressure into huge blocks of EPS. These blocks are cured, then cut and shaped to produce a variety of EPS products, bringing lots of benefits to the construction and packing industries.

Features of EPS -- Excellent thermal insulation can reduce energy consumption dramatically.
Lightweight strength enables more products to be transported on less fuel.
Maximum versatility: Cut to panel or moulded, resistant to moisture and compatible with a wide range of materials. Easy to dispose with an integrated system to recycle and reuse.

Pre-expander / EPS Block Molding Machine / EPS Cutting Machine / Auxiliary Equipments

item	HIM-EPS-3000	HIM-EPS-6000	HIM-EPS-8000
Capacity (15kg/m³), kg/8 hours	3500	6900	9500
Continuous Pre-expander	PE/C900	PE/C900	PE/C900
Batch Pre-expander	PE/B1200	PE/B1200	PE/B1200
Block Molding Machine	Air cooling or vacuum shaping	Air cooling or vacuum shaping	Air cooling or vacuum shaping
Block Cutting Machine	CM/G3000 (standard) or customer design	CM/G3000 (standard) or customer design	CM/G3000 (standard) or customer design
Recycling System	CR1250, DE1250, MI1250	CR1250, DE1250, MI1250	CR1250, DE1250, MI1250
Silo (3x3x5.5m³), set	6	10	12
Steam Boiler, mt/h	1	2	2
Power (without auxiliary equipments), kw	85	105	120
Workshop Area, m²	Height≥6m	Height≥6m	Height≥6m
Workshop Area, m²	1000	1500	2500

Remark: All the parameters listed in the form are standard configuration.

1.aging silo 2.continuous pre-expander 3.batch pre-expander
4.raw material storeroom 5.boiler room 6.air -compressed storage tank
7.steam storage tank 8.air compressor and drier 9.pond and cooling tower
10.automatic vacuum shape molding machine 11.automatic vacuum block molding machines 12.hoppor for machine
13.vacuum tank 14.automatic block cutting machines 15.blocksdrying room
16. shapes drying room

1. Use PLC programmable controller and touch screen to finish the autocycle process of opening-closing mold, feeding, heating, heat preservation, cooling, demolding and releasing.
2. Use auto vacuum control system in the process of feeding, heating, heat preservation and cooling.
3. Vacuum system includes vacuum storage tank, vacuum cooling tank and high efficiency water-cycle vacuum pump.
4. Produce blocks of 6-40kg/m3density, has fast molding, uniform cementing, low moisture content and undeformation.
5. Teflon coating (optional) on the surface of mold is easy to demould.
6. Thickened vacuum bolck molding machine is attched with auto-transportation, auto-electric weighing and printer