Hydraulic Automatic Assembling Machine

Hydraulic Automatic Assembling Machine
HG-1800Ⅲ H beam hydraulic auto assembling machine

1. Major technical Parameters
a. Height of the former: 200-1800 mm
b. Thickness of the former: 6-40 mm
c. Width of the wing board: 200-800mm
d. Thickness of the wing board: 6-60mm
e. Length of the work piece: 4000-15000 mm

(When the work piece＜6m, artificial sending should be assisted)

f. Main drive power: 4.4kw

g. The wing board guide pulley decides electrical power: 1.5kw

h. The former guide pulley decides electrical power: 0.75kw

i. Hydraulic pressure pumping station power: 4kw

j. External dimensions: length* width * height: 30×2.1×4.8m

k. Assembling speed: 0.65-6.5m/min

l. Hydraulic system max pressure: 8Mpa

m. Normal work pressure: 5Mpa

n. Air cylinder normal work pressure: 0.4~0.6Mpa

o. Input conveyor: 2.6M×4sets (One set is active)

p. Output conveyor: 2.6M×4sets (One set is active)

q. Electrical system: Graphics operation unit from Taiwan-owned enterprise, Ac inverter and PLC programmable controller

r. Power:  AC  380V  50HZ  3 phase

s. Total power: about 11kw

2. Performance

HG-1800Ⅲ H beam hydraulic auto assembling machine is our company conducted extensive market research and understanding of the users developed under the premise of fully automatic H beam assembling equipment. The wing board and former adopt precise positioning motor drive the Positive and negative screw, there is another side of hydraulic clamping, with high accurate encoder, to feedback the size and shown in the unit, to ensure the wing board and former in different size to accurate positioning, automatic centering is accurate (less than 1mm ±), no need to make adjustments (with eccentric rotation at the same time micro-adjustment). When assembling, the welding part has blocked feeder, to ensure the wing board and former alignment, host has three groups of clamping institutions. Automatic welding institution in output last wing, and just positioning in pressure roller, eliminate spot directly h beam assembling process of put tail and wing with clearance, to ensure welding problem to the beginning of the end for H beam welding. According to the requirements of users and set cross-section h-beam (less than 10^o) automatic slope, automatic welding group by light guide arc welding process, according to the cylinder, through the panel graphics operation unit Settings and modify spot-welded length and spacing, input/output channel and input bars with subsection system design, can according to user requirements and the extension and reduce length of any number of roller. Complete control system adopts PLC programmer control program, through the operation unit of data communication Settings control, main motor adopts imported "T - VERTER" ac frequency conversion governor control speed, to ensure smooth operation. Hydraulic system adopts hydraulic system standard of china-foreign joint venture with fine products, and to ensure electromagnetic valve, filter long-term reliable operation.

3. Provide goods and compose parts

a. Machine body: main shelf, up-door shelf, former and wing board, synchronize clamp and centering system, drive motor reducer

b. Input conveyor: 2.6M×4sets, three groups of linkage system etc

c. Out conveyor : 2.6M×4sets

d. Hydraulic system: oil pump station, high pressure hose, hydraulic cylinders etc

e. Electronic system: electronic box, PLC control box, AC inverter etc

f. Auto welding unit: 2sets of Tangshan PANASONIC KR-350 Co2 welding machine, automatic arc-guiding electric welding machine

f. Spare parts: buttons switch 3, HH54PDC24V relay 2, 3 pieces of 4A 2A fuses each

4. Technical files

a. Using manual of the machine (Include electrical schematic, hydraulic schematic, wearing parts list etc)

b. PLC programming instructions and manuals, frequency converter and hydraulic pump station using manual,

c. Shipping list

d. The certification of the machine

e. The basis of drawing of the machine

5. The key components

a. Inverter: Siemens

b. PLC programmable: Siemens

c. Hydraulic system: Wuxi

d. Pneumatic valve: Taiwan AIRTAC

e. General electric: Siemens