Ecvv Trade
Zhengzhou Doing Renewable Energy Equipment Co., Ltd.

China Manufacturer with main products: Used Tire Recycling Equipment, Used Rubber Tires Recycling Machines, Plastic and Tyre Pyrolysis Machine, Waste Plastic Pyrolysis Machine,...

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Q245R boiler plate 16mm thickness old tyre recycling plant


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Specifications

High oil yield rate tire pyrolysis plant from TENGLONG
Specification of the reactor
 
 
Reactor size
weight
volume
capacity
1
2200*6000mm
27MT
23 M³
5 MT
2
2200*6600mm
29MT
25 M³
6 MT
3
2600*6000mm
32MT
32 M³
8 MT
4
2600*6600mm
34MT
35 M³
9 MT
5
2800*6000mm
35MT
37 M³
10 MT
6
2800*6600mm
38MT
41 M³
12 MT
 
The technical parameter
1
Equipment type
2200-6000
2200-6600
2600-6600
2800-6000
2800-6600
2
capacity
5 ton
6 ton
9 ton
10ton
12 ton
3
plant power
8-11kw
8-11kw
12-17kw
12-17kw
12-17kw
3
material
tyre/rubber/plastic
4
Structural form
Horizontal rotation
5
Operating pressure
Constant pressure
6
Reactor speed
0.4 turn /minute
7
Mode of cooling
Water cooling
8
Kind of drive
Internal gear drive
9
Noise dB(A)
≤85
10
Heating mode
Direct heating
11
Dispatch period
15 days after getting first payment
 
 
 
 
The main parts of the machine
1) Rotatable reactor
2) Machine cover
3) Main machine base
4) Oil-gas separator
5) Catalyst tower
6) Coil cooling system
7) Light oil tank 
8) Heavy oil tank
9) Water sealing tank
10) Cooling tower
11) Induced draft fan
12) Speed reducer
13) Dust removing system
14) Waste gas burners
15) Blowers
16) Electric cabinet
17) Pressure meter
18) Temperature meter    
19) Water pump   
20) Oil pump   
21) Chimney     
22) Slag discharge machine 
23) Take steel wire machine (winch) 
24) Safety valves  
 
 
Working process
 
Pretreatment Waste tyre put into uninterrupted cracking reactor ,through catalytic heating distillate oil steam, it’s via light and heavy Group separation device arrive to Condenser. 
while the ash automatically eliminate , liquefied part condensate as  tyre oil ,unliquefied part trough combustion gas purification system input heating system.
 
 
The main features of the machine
 
Safety
1) Pressure gauge, alarming device, safe valve.
2) We have anticlogging device, in case of jam, there will be antomatic alaiming, automatic exhaust and automatic decompression.
 
3) Using 245R/345R boiler plate. The thickness of part by fire is 14/16/18mm, other parts is 12mm.
4) Automatic welding, processing according to standard of head of pressure vessel.
5) With proprietary vacuum system, it is much safer on condition of negative pressure.
Energy saving
1)Exhaust gas recycle to furnace.
2)Continuous feeding with automatic feeder, no gas leak.
Environmental protection
1)Built-in slagging, seal with water, no solid pollution.
2) With dust removal equipment there is no air pollution
 
 
The analysis of economic benefit
 
Take 10 tons pyrolysis machine for example
 
1.Daily cost:
1 Raw material:10ton*300.00RMB/ton=3000.00RMB
2 Fuel:0.4ton*800RMB/ton=320.00RMB
3 Water and electricity:15kw*20hour*0.71RMB/kw=213.00RMB
4 Workers’salary:4(persons) *50.00RMB/Person=200.00RMB
5 Tax(remark):free from tax for environmental protection equipment
6 Total:3733.00RMB
2.Daily turnover:
a.Carbon black:10ton*20%=2ton*1500RMB=3000.00RMB
b.Crude oil :10ton*45%=4.5ton*4500RMB/ton=20250.00RMB
Total :23250.00RMB
3.Daily gross profit :
Gross profit=daily turnover-daily cost=23250.00RMB-3733RMB=19517.00RMB
 
The usage of the final product
1.Fuel oil: oil from this plant can be used as industrial fuel for burning
2.Crude carbon black:crude carbon black from this plant is crude,and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials,such as tyer,
shoe,cable and sealant companies.
3.Steel wire:it can be sold to the iron and steel company directly.
 
 
 

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