ZYB Series of Autoclaved Brick No Pallet Packing Machine

Specifications

Product Description

ZYB series of autoclaved brick no pallet packing machine used the processing technology of the finished brick extending from the end of the autoclaved brick production line. It is able to pack the whole wagon of finished bricks after getting out of the autoclave, which can greatly reduce the broken bricks caused in the process of moving and unloading and also achieve the mechanized and automated transportation of brick stacks. This technology would lead the trend of finished bricks packing, storage and transportation automation. It would become the latest technology to improve the ability of automation production for the new wall material manufacturer. 

By the ferry and transport equipments, the whole wagon of bricks after getting out of the autoclave is moved to the gripper facility initial position. The gripper facility will clamp the whole wagon of bricks in twice and place the bricks on the pallet which is already in place, then continue transporting to the second clamping position for vertically clamping. Then the brick stack will be moved to the first strapping position with the pallet for packing, then the stack would be moved to the second strapping position by the steering system for the cross-packing. 

When the twice packing is finished, the forklift will transport the brick stacks to the finished product yard and the pallet will orderly move to the packing machine initial position for recycling. The cycle process realizes the recycling of the pallet and truly achieves without-pallet packing production for the finished bricks. 

Main technical features and advantages 

1. High degree of automation, only 1-2 people are required for the whole packing production line, improve the labor efficiency, and reduce the labor intensity. 

2. High speed packing, daily theoretical yield of packing is 600, 000 pieces of standard brick. 

3. The pallet is the internal component of the packing machine, not involved in the brick products sales link circulation, which is able to reduce the packing cost, the theoretical packing cost of each piece of brick is about RMB0.005 yuan. 

4. Improve the quality of the brick products, reduce the breakage rate of the finished brick, change the transportation mode and become the new breakthrough in the field of brick products transportation. 

5. Stable operation and nice packing effect, with the advanced autoclaved brick production line, thus greatly improving the automation level of the whole production line. 

Main technical parameters: 

Item Unit Technical parameters 
Equipment power KW 54.3 
Work efficiency 
330(wagon)/22h 
Pneumatic pressure Mpa 0.6-0.8 
Air consumption m3/h 6 
Max. Hoist capacity N 50000 
Gripper facility vertical stroke mm 570 
Clamping stroke mm 330 
Conveyor chain speed mm/s 127.5 
Lift and push device 1 Max. Pushing speed m/min 4.5 
Lift and push device 2 Max. Pushing speed m/min 10 
Pallet moving Max. Conveyor speed m/min 14.5 
Pallet moving stroke mm 3500 
Feeding speed m/min 8.04 
Feeding machine working stroke mm 5600 
Hydraulic oil consumption L 800 
Double pump nominal pressure Mpa 20 
Double pump nominal output volume ml/r 25+16 
Gear pump nominal pressure Mpa 20 
Gear pump nominal output volume ml/r 12 
Automation level 
Manual, automatic and maintenance 
Three functions 
Control system 
Operation mode OMRON 
10' color touch screen