Henan More Super Hard Products Co., Ltd.

China Manufacturer with main products: Vitrified Diamond Grinding Wheel, Resin Bond Diamond/Cbn Wheel, Electroplated Diamond Discs, Pcd/Pcbn Inserts, Pcd/Pcbn Blanks, Diamond Saw...

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PCD tool blanks,PCD cutting tool blanks

FOB Price: 8.00 - 170.00 USD/Piece
Supply Ability: 20,000 Piece/Pieces per Week
Shipping: DHL,TNT,UPS,EMS,DPEX,FEDEX
Payment Terms: T/T, Western Union
In Stock
Export Markets: North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
Place of Origin: Henan in China
Packaging Details: plastic box

Specifications

PCD tool blanks for dressing and cutting tools

PCD Cutting Tool Blanks:
PCD cutting tool blanks are produced by sintering selected diamond particles at high pressure and high temperature, and consist of diamond layer and tungsten carbide substrate.
PCD Blanks provide the hardness, abrasion resistance and thermal conductivity of natural diamond, combined with the toughness of tungsten carbide. The work piece processed by PCD has good surface finish and no need being ground. It is an ideal tool material for its long life and high efficiency.
PCD is widely used for the machining of non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required. The products are available in 5μm, 10 μm, 25 μm, 25\05 μm and 30\02μm.
Advantages of PCD tool blanks:
? Long life tool
? Uniform surface finish
? Reduces machine down time
? Highly improved work piece quality and excellent dimensional control
? Increase productivity
? High material removal rate
? Lower cost per piece
PCD Cutting Tool Blanks Application Recommendation:
Grades
Characters
Applications
Advantages
005    Fine grain size
1. Average grain size: 5 μm
2. High diamond content over 90%
3. Laser cutting or EDM cutting available
Aluminum
Brass / Copper
Precious Metals
Wood Composites
Plastic
Excellent surface finish
010  Medium grain size
1. Average grain size: 10 μm
2. High diamond content over 90%
3. Laser cutting or EDM cutting available
<14% Si/Al Alloys
Copper Alloys
Graphite and Graphite
Composites
Green Ceramics and Carbides
Excellent wire resistance Good surface finish
025  Coarse grain size
1. Average grain size: 25 μm
2. High diamond content over 90%
3. Laser cutting or EDM cutting available
>14% Si/Al Alloys
Metal Matrix Composites
Bi-Metals (aluminum/castiron)
Sintered Ceramics and Carbides
Other highly abrasive materials
Long life
Extremely high wear resistance

Shape
Rroduct No.
Dimensions(mm)
 
Angel(A)
Diameter(D)
Thickness(T)
R360/8.0
360
8.0
1.6/2.0/3.2
R360/13.2
360
13.20
1.6/2.0/3.2
R360/30.0
360
30.0
1.6/2.0/3.2
R360/38.0
360
38.0
1.6/2.0/3.2
R360/44.0
360
44.0
1.6/2.0/3.2
R360/51.0
360
51.0
1.6/2.0/3.2
R360/52.0
360
52.0
1.6/2.0/3.2
 
 
Angel(A)
Diameter(D)
Thickness(T)
R180/8.0
180
8.0
1.6/2.0/3.2
R180/13.2
180
13.20
1.6/2.0/3.2
R180/30.0
180
30.0
1.6/2.0/3.2
R180/38.0
180
38.0
1.6/2.0/3.2
R180/44.0
180
44.0
1.6/2.0/3.2
R180/51.0
180
51.0
1.6/2.0/3.2
R180/52.0
180
52.0
1.6/2.0/3.2
 
 
Angel(A)
Leg(L)
Thickness(T)
R45/3.8
45
3.8
1.6/2.0/3.2
R45/4.5
45
4.5
1.6/2.0/3.2
R45/6.3
45
6.3
1.6/2.0/3.2
R60/3.8
60
3.8
1.6/2.0/3.2
R60/4.5
60
4.5
1.6/2.0/3.2
R60/6.4
60
6.4
1.6/2.0/3.2
R90/
90
3.9
1.6/2.0/3.2
R90/
90
4.6
1.6/2.0/3.2
R90/
90
6.5
1.6/2.0/3.2
 
 
Angel(A)
Leg(L)
Thickness(T)
T35/3.8
35
3.8
1.6/2.0/3.2
T35/4.5
35
4.5
1.6/2.0/3.2
T35/5.0
35
5.0
1.6/2.0/3.2
T35/7.0
35
7.0
1.6/2.0/3.2
T35/9.0
35
9.0
1.6/2.0/3.2
T45/4.0
45
4.0
1.6/2.0/3.2
T45/5.0
45
5.0
1.6/2.0/3.2
T45/6.2
45
6.2
1.6/2.0/3.2
T55/4.0
55
4.0
1.6/2.0/3.2
T55/5.0
55
5.0
1.6/2.0/3.2
T55/7.0
55
7.0
1.6/2.0/3.2
T60/3.0
60
3.0
1.6/2.0/3.2
T60/4.0
60
4.0
1.6/2.0/3.2
T60/5.0
60
5.0
1.6/2.0/3.2
T60/6.5
60
6.5
1.6/2.0/3.2
T60/7.0
60
7.0
1.6/2.0/3.2
T60/9.5
60
9.5
1.6/2.0/3.2
T90/3.0
90
3.0
1.6/2.0/3.2
T90/4.0
90
4.0
1.6/2.0/3.2
T90/5.0
90
5.0
1.6/2.0/3.2
T90/6.5
90
6.5
1.6/2.0/3.2
T90/7.5
90
7.5
1.6/2.0/3.2
T90/9.5
90
9.5
1.6/2.0/3.2
 
 
Length(L)
Width(W)
Thickness(T)
L3.5/3.0
3.5
3.0
1.6/2.0/3.2
L4.0/2.5
4.0
2.5
1.6/2.0/3.2
L5.0/2.0
5.0
2.0
1.6/2.0/3.2
L5.0/2.5
5.0
2.5
1.6/2.0/3.2
L5.0/3.5
5.0
3.5
1.6/2.0/3.2
L5.0/4.0
5.0
4.0
1.6/2.0/3.2
L6.0/3.5
6.0
3.5
1.6/2.0/3.2
L6.0/4.3
6.0
4.3
1.6/2.0/3.2
L6.0/4.5
6.0
4.5
1.6/2.0/3.2
L6.0/5.0
6.0
5.0
1.6/2.0/3.2
L7.0/3.0
7.0
3.0
1.6/2.0/3.2
L8.0/2.0
8.0
2.0
1.6/2.0/3.2
L10.0/3.0
10.0
3.0
1.6/2.0/3.2
L11/2.5
11.0
2.5
1.6/2.0/3.2
L12.0/3.0
12.0
3.0
1.6/2.0/3.2
L13.0/3.0
13.0
3.0
1.6/2.0/3.2
L20.0/20.0
20.0
20.0
1.6/2.0/3.2
L25.0/3.0
25.0
3.0
1.6/2.0/3.2
 
Standard diamond layer thicknees is 0.5mm.
Available in three grades: 5μm, 10μm and 25μm
Typical order code: R360/30.0-3.2-010P
Means: Product Number: R360/30.0, diameter: 30.0mm ,Grain size: 10μm,Polished
We can produce other non-standard products according to customer's requirement.

 

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