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XPS Foamed Panel Extrusion Line

Specifications

What is XPS?
XPS (extruded polystyrene) insulation board, is a new insulation material, which is a high quality foam product characterized by smooth skin with a closed-cell structure that looks like a mass of uniform bubbles with common walls between them. There are few, if any, voids between the cells, top and bottom skin.
Features of XPS
Comparing with other traditional insulation materials, such as EPS, PU and Rock wool, XPS is improved in insulation,moistureproof, compressive strength, durability, convenient installation CE Certificate and low cost.
As an ideal material, XPS is widely applied to heat preservation and insulation systems, moistureproof and obstruct systems, with promising potential market.

Main Configuration
Feeding System/ First Extruder/ Hydraulic Mesh Exchanger / Second Extruder/ Mould/ Calibrator/ First Haul-off Unit/ Longitudinal Cutter/ Cross Cutter/ Second Haul-off Unit/ Controlling System/ Packaging System.
MAIN PARAMETERS
ITEM
UNIT
HIM-X-250
HIM-X-500
HIM-X-750
Extrude system
Set
1st Extruder
2nd Extruder
1st Extruder
2nd Extruder
1st Extruder
2nd Extruder
Screw diameters
mm
135
150
75X2
160
75X2
200
L/D Radio
L/D
30:1
33:1
30:1
40:1
30:1
36:1
Driving Motor Power
kw
75
55
75
75
90
90
Capacity
kg/h
250~300
350~450
450~550
Product Width
mm
600
600
600
Product Thickness
mm
20~100
20~100
20~100
Density
kg/m3
33~39
33~39
33~39
Total Power
kw
260
280
350
THE ADVANTAGES OF OUR XPS LINE

1.Economical Investment:The XPS Insulation Board Production Lines from HiSuccess International is of reasonable price with updated technology and high quality. The machinery is much cheaper than the lines with same capacities from Europe. Economical investment is also a kind of important low-carbon economy.
2.WideRaw Materials Range:The raw materials can use 100% recycle materials, such as recycled EPS, XPS and GPPS as well as virgin GPPS as raw materials. It can reduce the cost of XPS board very much. The lines from Europe only can use virgin materials. The prices of recycled materials are much cheaper than virgin materials. Our lines are the environment friendly machinery.
3.Environment Friendly:The machinery can use LPG, butane and/or CO2+Ethanol as foaming agent with updated technology, without harmful to the aerosphere. The processing and products are totally HCFC free and HFC free.
4.Flexible Capacities:We can adopt twin screws in first extruder, as well as single screw. Different combinations with different diameters and sizes in the first extruder and second extruder, we can get different capacities from 200kg per hour to 600kg per hour. It can fulfill the most of market requirements.
5.Rich Experience:We have rich experience to produce, install and operate XPS Production Line since 1998. The long list reference all over the world is the guarantee to provide qualified and excellent service to our clients in manufacturing, installation, commissioning, test production, training and after service.
6.Quality Certificates:The machinery has gotten the certificates from international inspecting organizations, such as CCC, CE, ASME, GOST and so on.

LAYOUT
APPLICATION
XPS
EPS
PU
Rock Wool
Thermal
conductivity
[w/( m??K)]
At the beginning
0.030
0.041
0.02
0.044
After three years
??0.04
??0.06
??0.06
??0.06
Compressive
strength
(Kpa)
When dry
350
80
165
After watering
350
60
110
Tensile strength (Kpa/m2)
??300
??65
??
??
Density (kg/m3)
32~39
25~28
25~30
150~200
Water
absorption
(%)(V/V)
At the beginning
??0.76
??8
??6
??5
After three years
??1
??40
??40
??40
Thickness(mm)
25
38
21
??
Volume stability
Good
Good
Good
Good
Combustibility
B2
B1
Noncombustible
Direct use
Easy
Easy
Easy
Difficult
Raw material
100% new material~
100% recycle material
100% new
material
100% new
material
100% new
material
Cost
Low
Middle
High
Middle
Production process
Easy
Easy
Complex
Complex,
contaminative

 

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