Quanzhou Wanggong Electronic Scales Co., Ltd.

China Manufacturer with main products: Truck Scales, Weighbridge, Floor Scales, Digital Truck Scales, Weighing Scales, Crane Scales, Livestock Scales, Weighing Hopper

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Unmanned Truck Weighbridge for Cement manufacturers

FOB Price: 5,000.00 - 18,000.00 USD/Set
Supply Ability: 3,000 Set(s) per Year
Shipping: Xiamen seaport
Payment Terms: T/T, Western Union
In Stock
Export Markets: North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
Place of Origin: Fujian in China
Packaging Details: Standard

Quick Details

  • Accuracy: OIML III
  • Rated Load: 100 ton
  • Display Type: LED
  • Power Supply: 220VC
  • Type: Truck Scale
  • Model Number: SCS-100
  • Brand Name: Wanggong

Specifications

Unmanned Truck Weighbridge for Cement manufacturers

Cement manufacturers usually face challenges while dispatching their products as desired. Even though they have the capability to dispatch over thousands of trucks every day, they always have difficulty in doing it efficiently and making the most out of their production unit. Here is how some manufacturer worked its way around product dispatch efficiency through automation. 
 
Weighbridges play a significant role in cement manufacturing factories, providing valuable data for incoming and outgoing vehicles, as well as for bulk cement loading activities. Earlier they used to have weighbridges, which were operated by two personnel per shift, and there were instances of wrong weight capture or no weight capture. Because of that there was a delay in weighing operation due to heavy rush of vehicles. Also, there were instances of security and safety hazards.
"Earlier we had two people operating the weighing bridge, who were involved in weighing, recording the information and preparing the documents, which was a slow and not so accurate a a nutshell, there was an urgent requirement to improve the dispatching and logistic processes in our factories."
 
The solution
To address these challenges, ACC came up with a world class dispatching and logistics solution-unmanned weighbridge operation. Automated weighbridges were customized to meet the requirements of the company, providing the necessary tools and equipment for the complete automation of functional areas, such as identification, access control, loading/ unloading raw materials, weighing, and dispatching.

The company decided to convert the manned weighbridge to an unmanned, automated weighbridge with smooth data flow. The project included installing of Radio Frequency Identification (RFID) tags on each of truck entering the premises. The attached sensors would read the information from the RFID tags and take action.
With the automated weighing bridge, the truck driver performs the loading/unloading process in a self-service mode by interacting with the system components. Once the truck enters the factory, the driver goes to one of the entry weighbridges and identifies himself, where the system registers the initial weight with the help of positioning sensors. Once the traffic light turns green the driver proceeds forward and goes to the indicated loading/unloading area to perform the operation. Post that, the driver goes to the exit weighbridge where the system registers the final weight and then prints the necessary documents. All the information is automatically synchronized to ensure that the data is accurate.

"The trucks are weighed automatically and the results are displayed on a PC monitor. The driver gets the corresponding printout and for further reporting, the data is also recorded in our system. This minimizes mistakes, offers protection of data, and increased vehicle throughput."

The unmanned weighbridge system is a standalone system that allows 24 hours and 7 days a week of weighing operations without the need of an operator. Due to the system's easy interface, it can easily be operated by the truck driver.

The benefits
Since the implementation, it has been able to minimize human interference and reduce the likelihood of error and fraud.
"We have deployed an automated process, which helped us in reducing the manpower from four personnel to zero. With such implementation, we were able to plug the leakage in terms of overweighing. The turnaround time of the trucks improved by 60 percent, i.e. from an hour to 15 minutes. Along with it, the number of dispatched trucks has also increased."
Unmanned Truck Weighbridge for Cement manufacturers

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