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Shanghai Genius Industrial Co., Ltd.

China Manufacturer with main products: Welding Robot

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Automatic Tube Welding Positioner 6 Axis Industrial Welding Robot Large Production Volume

FOB Price: 13000.00 - 16000.00 USD/Set
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Quick Details

  • Type: Other
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Certification: CE
  • Weight: 180
  • Voltage: 220V
  • Brand Name: Genius Robotics

Specifications

the box welding robot workstation is specially designed for the robot workstations developed in the cabinet industry with large production volume, high welding quality and high dimensional requirements.


the box welding robot workstation consists of an arc welding robot, a welding power source, a welding gun wire feeding mechanism, a rotary double station positioner, a fixture and a control system. the workstation is suitable for the welding of various types of box - like workpieces. It can realize automatic welding of various types of cabinets by using non - stop fixtures in the same workstation, and the relative position of welding is high. Due to the use of the double - position positioner, the other parts can be disassembled and assembled while welding, which greatly improves the welding efficiency.


Due to the MIG pulse transition or CMT cold metal transition welding process, the heat input is greatly reduced during the welding process, and the product is not deformed after welding. by adjusting the welding specifications and the robot welding posture, the weld quality of the product is ensured. the weld seam is beautiful, especially for stainless steel air chambers with high sealing requirements, and the gas in the air chamber is not leaked after welding.


Automatic welding of multiple types of cabinets can be achieved by setting the variety selection parameters in the control system and replacing the work fixtures.


with different working range of arc welding robots and corresponding size positioners, the workstation can meet the welding requirements of various types of boxes with a weld length of about 2000 mm. the welding speed is 3-10mm/s. According to the basic material of the box, the welding process uses different types of gas shielded welding. the workstation is also widely used in electric power, electrical, mechanical, automotive and other industries.



Industrial Welding Robots body specification


Robot model ZK1400 - 06
Application Arc welding
Mounting Vertical ground, lifting, hanging
Number of axes 6
Max payload 10 kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.07mm
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source
Power capacity 6KVA (Robot) + 24KVA (Welding source)


Performance Motion range Max speed Load capacity
J1 ±160° 176.7 °/s 511Nm
J2 -72° ~ 110° 173.6 °/s 416Nm
J3 -120 ° ~ 70° 170.0 °/s 188Nm
J4 ±150° 295.9 °/s 1Nm
J5 -110 ° ~ 105° 197.3 °/s 44Nm 0.30kg.
J6 ±320° 194.6 °/s 68Nm 0.05kg.



Introduction of automatic pipe Industrial Welding Robot


Pipeline automatic welding robot is an automatic welding equipment specially used for pipeline welding. It uses solid wire (φ0.8φ1.0), and the shielding gas used is CO2 or mixed gas (CO2+Ar). the welding direction is downward welding. Welding process parameters such as wire feeding speed, welding speed and swing frequency are input by the welding process parameter input device, and the welder cannot modify it (or can only modify a certain parameter within a certain range) to ensure that each welding robot and each channel the consistency of the welding process parameters of the weld joint. Thereby ensuring the uniformity of the welding quality of each pass weld, and achieving the purpose of guaranteeing the welding quality.





the advantages of automatic pipe industrial welding robots


Automatic welding equipment can weld carbon steel pipes, galvanized carbon steel pipes, stainless steel pipes and other easily oxidized materials. Pipes with diameters between 100-900 can be welded. Lanzhong intelligent pipe welding robot has the following advantages:


1. the welding speed is fast and stable.


2. the operation is simpler, the full Chinese man-machine interactive interface programmed for the operator, touch screen to select the welding method. Even beginners can easily master the essentials within two to three days, truly simple and easy to use.


3. It is more convenient, quicker and more user-friendly to replace parts.


4. the newly designed push-pull trolley welding control system makes the movement more convenient.


5. According to the complexity of the project installation site, we have developed a remote welding remote control, which can easily adjust the welding code.


6. Intelligent protection function to prevent overvoltage, undervoltage, overcurrent and overheating during welding.

Pipeline automatic welding robot can replace manual welding, with higher work efficiency and better welding effect.

Automatic Tube Welding Positioner 6 Axis Industrial Welding Robot Large Production Volume

Service Process

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